The Modular Wall Pack system was developed to give defence and law enforcement trainers a reconfigurable urban environment for close-quarters training. The requirement was a free-standing wall and door system that could be assembled rapidly by a small team, reconfigured between exercises, and transported efficiently between facilities.
Each panel needed to interlock securely without tools, stand independently without external bracing, and withstand repeated impacts from training exercises. The geometry was developed to allow corners, T-junctions, and straight runs from a minimal set of panel types — reducing logistics complexity while maximising configuration options.
Door panels introduced additional mechanical requirements: hinges, latches, and frame geometry all needed to function reliably under heavy use while remaining simple enough to manufacture as rotomoulded components. The result is a system that can be fully assembled and reconfigured by two people without specialist equipment.