Works Portfolio

Igor
Silva

Industrial Designer.
Studio Leader.
From brief to production.

A curated selection of case studies from 12 years of practice.

Work
Transport Diesel Tank Range
01 Rotational Moulding · Product Range

Alemlube

Transport Diesel Tank Range

A family of 100–600L diesel tanks designed to stand out on the road — greatly exceeding forecast volume and driving a full range expansion.

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DryerStand Range
02 Product Range · Retail

Britec

DryerStand Range

Redesigning a product to be lighter, stronger, and adaptable — then building an entire product family around it.

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Hoarding & Fencing Solutions
03 Rotational Moulding · System Design

Lomax System

Hoarding & Fencing Solutions

A modular construction barrier system combining concrete-filled rotational moulding with metal fabricated posts — certified, free-standing, and deployed internationally.

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Target & Rescue Training Vehicles
04 Rotational Moulding · Defence & Safety

Australian Target Systems

Target & Rescue Training Vehicles

Full-scale plastic vehicle replicas that eliminated ricochet risk from live-fire training — deployed across defence and public safety agencies.

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Modular Wall Packs
05 Rotational Moulding · Modular Systems

Australian Target Systems

Modular Wall Packs

A free-standing wall and door system built from interlocking plastic panels, engineered for rapid assembly.

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Modular Nest Boxes
06 Rotational Moulding · Wildlife

Habitat Innovation & Management

Modular Nest Boxes

Modular nest boxes for Australian hollow-dependent species — complex geometry resolved through targeted prototyping, with tool-less assembly and a precision latch refined through live tooling.

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Sago Dry Toilet
07 Rotational Moulding · Social Impact

SAGO Collective

Sago Dry Toilet

Rotational moulding expertise applied to a sanitation product for waterless communities in PNG — resolved for local manufacture and presented at the ARMA Asia Pacific Conference.

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Igor Silva

About

I'm an industrial designer with 11 years of experience taking products from concept to mass production. My practice is built around an end-to-end process — brief, development, tooling, manufacturing, and delivery — with deep specialist expertise in rotational moulding across a wide range of industries.

Design doesn't stop at concepts. It ends with people using the product. Everything in between — prototyping, tooling, supplier coordination, production handover — is part of the work, and I've done all of it. I carry projects from first sketch to the factory floor, and where I join mid-project, I bring the same end-to-end thinking to whatever stage comes next.

I've built design departments from the ground up — hiring and coaching teams, expanding capability across multi-process studios, and taking on business development functions when the work demanded it. Across the studios I've run and the clients I've served, the outcomes have been profitable and consistently exceeded forecasts.

I also teach Design for the Circular Economy at Western Sydney University, using real projects I've led as case studies. It keeps me connected to emerging designers and sharpens how I explain the things that are hardest to explain.

Capabilities

  • Rotational Moulding Design
  • Design for Manufacture & Assembly
  • Tooling & Prototyping
  • Chinese Manufacturing Supply Chain
  • Product Range Development
  • CAD & 3D Modelling
  • Team Leadership & Coaching
  • Client & Stakeholder Management